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Within the world air compressor market, there’s one main product kind that has been used within the automotive and normal industrial arenas longer than some other: piston air compressors. However don’t let the age of this expertise idiot you. In lots of circumstances, piston air compressors stay the proper software for the job. In reality, when most individuals consider air compressors, they probably have a piston compressor in thoughts. All piston compressors share a typical high quality: They use a crankshaft-driven piston to compress air, growing its strain and thereby its potential power. Selecting the best one to your particular scenario is a problem as a result of they’re manufactured in a variety of configurations and choices. Listed here are 5 questions to contemplate earlier than buying a piston compressor:

  1. What dimension piston compressor is true for my enterprise? Piston air compressors can be found in a variety of sizes, and it’s sometimes the appliance itself that’s the most important think about figuring out the scale air compressor you should purchase. Bigger items can typically ship air at a better cubic ft per minute (CFM) however are much less moveable; this implies you’ll need to take into consideration your want for portability versus your required CFM output. Piston compressors can even include a horizontal or a vertical tank. Whereas every delivers equal volumes of compressed air, a vertical tank is usually a space-saver in smaller retailers or different services the place footprint dimension is essential. Your alternative will probably rely upon whether or not area or location issues exist in your facility.
  2. What kind of piston compressor do I would like? If the compressor shall be used indoors and customarily stay in the identical place, your best option is probably going an electrical piston air compressor. These are the most typical kinds of compressors utilized in auto-body retailers, manufacturing companies, and restore and upkeep operations. When air flow is a priority, electrical compressors are the suitable alternative as a result of they don’t produce emissions. Such a compressor additionally tends to be quieter than their gas-powered counterparts. When portability is a precedence, a gas-powered piston compressor is the higher alternative as a result of it doesn’t require a supply of electrical energy. Fuel-driven compressors are generally used to energy contractors’ tools on work websites and restore vehicles.
  3. Ought to I select oil-free or oil-injected piston expertise? A serious resolution you’ll have to make is whether or not to make use of an oil-lubricated or oil-free air compressor. Oil-lubricated compressors, which leverage oil to lubricate and seal the compressors’ mechanisms and in addition to chill the compressed air, are appropriate for a spread of jobs wherein traces of oil within the delivered air would trigger no hurt to the completed product. Examples embrace auto retailers, woodworking and metalworking retailers, in addition to nearly all of manufacturing, industrial and small workshops. Typically, oil-lubricated compressors are additionally quieter than their oil-free counterparts. However an oil-free compressor could be a greater match the place delivering higher-quality, oil-free air is significant. This would come with any utility wherein oil contact with the completed product would trigger danger comparable to meals manufacturing settings, paint retailers, breweries, dental labs, and snowmaking operations.
  4. Is the preliminary price or lifecycle price extra essential? Although costlier on the onset, needless to say high-quality piston compressors use sturdy and long-lasting parts. For instance, a forged iron pump on a compressor will sometimes last more than an aluminum pump that includes forged iron piston sleeves. Greater-quality compressors additionally sometimes have longer warranties (normally a minimal of two years). One of the best warranties will cowl all compressor elements towards something that may go unsuitable somewhat than particular elements with a restricted vary of issues. And don’t overlook noise and effectivity! Sometimes, larger high quality piston compressors provide improved effectivity and lowered ranges of noise.
  5. Has my enterprise outgrown its piston compressor? The important thing to discovering the fitting piston compressor typically hinges on the frequency and quantity of the necessity for compressed air. If the rising operation’s air demand stays intermittent, switching to a higher-horsepower piston unit could adequately fulfill air wants. Nonetheless, if a near-constant want for compressed air develops, a special compressor expertise may be the higher alternative. If you end up asking questions like “Why is my piston compressor working on a regular basis?” or “Why are my air instruments not creating sufficient torque?,” then it’s time to talk together with your native compressed air consultant about the perfect expertise for your corporation.

Along with answering these 5 questions, a session with a compressor professional and a easy air audit may also be useful in figuring out which mannequin would be the splendid alternative for your corporation and your funds. Discover out extra at www.atlascopco.com/air-usa!

 

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