I guess as a enterprise proprietor, and even as an ideal worker, you’re all the time considering of how to enhance your organization’s effectivity. Compressed air is used in many different industries everywhere in the world for quite a lot of vital operations. Learn on to be taught 11 ideas for decreasing air consumption and vitality prices.

Bear in mind, compressed air isn’t solely your 4th utility, but additionally your costliest utility.

1. Eradicate stress drop: A few of the most important contributors to stress drop are insufficient pipe sizes, undersized and soiled filtration, extreme filtration, insufficient storage, and air compressor upkeep points.

2. Set up low stress drop filtration. Utilizing filtration that’s specified for low stress drop will assist to get rid of stress drop in your system.

3. Run your system stress on the lowest doable PSI: When you set your system stress to run as little as doable, whereas nonetheless having the whole lot working accurately, this can assist to scale back or get rid of pointless air consumption. For each 2 PSI discount in stress, there’s a 1% discount in vitality prices. Under are a number of factors on making this possible.


10 Tips for Reducing Air Consumption and Energy Costs


4. Set up Zero Air Loss Condensate Drains. Solenoid sort timer drains are very generally used due to their price effectiveness and ease, however right here is the very fact: a regular timer sort solenoid valve with 5/32” orifice, that’s set to purge for 10 seconds each 10 minutes at 100 PSI, will use 40 cubic ft of air each hour. Primarily based on a 24/7/365 operation and an vitality price of $0.10 per kW/h, these valves might price you almost $150.00 every in wasted vitality per yr! With this financial savings and the usage of the ComEd Sensible Concepts Program, your ROI may be lower than one yr should you set up Zero Loss Drain Condensate Drains.

5. Variable Velocity Drive Compressors are nearly a “no brainer” in most each software. With the price of the expertise coming down, and the utilization of the ComEd Sensible Concepts Program, the capital outlay may be very low (if something) in comparison with normal mounted velocity machines. Along with that, the continued vitality financial savings normally will proceed to avoid wasting your organization a whole lot, if not hundreds, of {dollars} per 30 days if the machine(s) are correctly sized and carried out.

6. Set up biking dryers when sensible. With the vitality draw being considerably decrease on dryers, it not often justifies alternative of non-cycling dryers with biking dryers, until alternative or restore is required on the present non-cycling dryer(s). This isn’t the case in case your dryer is considerably over-sized or your demand is dramatically completely different from season-to-season or shift-to-shift.

7. Set up purge regulation/discount on any desiccant type dryers. That is executed in many various methods and is sort of all the time executed with the preliminary funding.

8. Set up correctly designed air nozzles all over the place! Use these instead of open copper tubes, pipes with holes drilled in them and different expensive crude contraptions. The rise in energy and discount in compressed air is superb!

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We’re capable of help in engineering the perfect nozzle configuration for you.

9. Enhance compressor controls and set up system controllers the place doable. There are lots of choices in the marketplace as we speak to simply automate your air compressors. That is nice for one compressor to make sure isn’t working throughout non-production hours, however is good in functions the place that you must flip a number of machines on and off to satisfy plant calls for. This will also be the perfect resolution to a slender stress band which lowers total system stress.

10. Use low stress blowers the place doable. In case you are utilizing a substantial quantity of air under 40 PSI, a low stress commercial air compressor or a blower might be able to save as much as 90% in vitality price as nicely and scale back industrial air compressor maintenance prices!





Allow us to enable you to as we speak!

Fluid-Aire Dynamics, Inc. is among the largest, full service, independent air compressor companies within the nation!

What does this imply for you? 

We aren’t tied to anyone explicit air compressor model; we now have entry
to over 10 manufacturers of air compressors and seven manufacturers of dryers. This enables us
to get the perfect air compressor to your distinctive software!

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