The machines incorporate the most recent electrical discharge management know-how, along with synthetic intelligence capabilities and a precision thermal compensation system – in addition to Sodick’s personal main linear motor know-how.

Within the 20 years since Sodick launched the primary linear motor pushed EDM, the corporate has shipped greater than 50,000 such machines, which have gained worldwide recognition for his or her technical superiority.

The brand new die sinkers present improved machining accuracy, velocity and high quality, from roughing and semi-finishing via to ending, because of a spread of latest applied sciences together with the most recent EDM controls and electrical discharge circuits.

As well as, the machines profit from a extremely inflexible construction, with temperature sensors put in all through the machine physique, to minimise the impact of temperature modifications throughout excessive velocity machining.

Giant, easy-to-operate, 19-inch contact panels come as customary, whereas the LN Skilled synthetic intelligence program ensures ideally suited machining circumstances, enabling the AL40G and AL60G to be operated optimally by each inexperienced persons and consultants alike.

Ease of entry is offered by the three-sided, automated, vertical drop machining tank, which allows the incorporation of all kinds of automation applied sciences.

Superior machine design plus linear motors

These machines are outfitted on the XYZ axes with Sodick’s high-output linear motors, offering glorious machining efficiency and sustaining excessive accuracy over lengthy intervals of time. The linear motors are pushed by the newly developed SP energy provide which allows extremely correct positioning and likewise doubles servo responsiveness in comparison with standard know-how.

The extraordinarily inflexible machine construction was optimally designed utilizing state-of-the-art CAE evaluation know-how, whereas the incorporation of a brand new precision correction perform, “TH COM”, minimises the impact of temperature modifications throughout the machine, lowering the quantity of thermal displacement by 50% in comparison with a traditional machine.

Linear soar and ceramic slider

The brand new AL40G/AL60G collection is provided with Sodick’s independently developed light-weight, excessive rigidity ceramic sliders with low thermal displacement for the slide portion of the principle spindle linear motor. The mixed impact of this along with the excessive velocity, dynamically responsive linear motor ends in significantly improved straightness and a easy drive, considerably contributing to elevated velocity and the secure machining of deep ribs. The high-speed soar successfully discharges machined ideas, lowering irregular arcs and the machining form defects attributed to secondary discharge, thus significantly lowering the machining time.

Steady electrical discharge system

The incorporation of Sodick’s “SGF4” superior electrical discharge management know-how wherein an “arc by no means happens”, significantly improves die-sinking efficiency, growing velocity, lowering electrode put on and enabling an in depth vary of machined floor qualities from satin to reflect surfaces to be obtained, by optimising the reducing applied sciences robotically.

Optimised, excessive velocity, excessive precision machining is achieved by the mixture of built-in applied sciences together with; discharge state detection, discharge pulse management and dynamically responsive linear motor know-how.

New SP energy provide improves machining efficiency

The brand new SP energy provide greater than doubles motor management response velocity, whereas the standard and velocity {of electrical} discharge machining total have benefited from the event of latest controls and circuits, together with: as much as 50% extra reducing voltage on tough reducing (TMM4 circuit), elevated semi-finishing velocity (TPC4 management) and improved high quality and velocity of the ending reduce via correct pulse management (BSN4 circuit).

Automation-ready

In response to the growing demand for automated methods, the brand new AL40G/AL60G collection has been designed to assist quite a lot of automation options. The brand new fashions incorporate a three-sided automated vertical drop machining tank and suspended operation panel, in order that automation know-how, from a easy computerized software changer to a full-scale robotic automation system, could be put in.

Synthetic intelligence and extra

Further advantages of the brand new collection embody Sodick’s “LN Skilled AI,” which gives a variety of relevant reducing patterns to go well with numerous machining necessities. For every machining sample, optimum machining circumstances and axis motions can be found and NC packages are robotically generated by the AI database.

Software program, integrated as customary, allows the SP energy provide unit to instantly and precisely import 3D stable mannequin information, so positioning info could be enter from the machining instruction by merely clicking the mouse on the stable mannequin displayed on the operation display, stopping human errors and significantly growing operational effectivity.

Data from the AG40L/AG60L reducing applied sciences database is appropriate with the brand new machines, to which the AL-G collection provides an extra new know-how database with new generator options (not appropriate with earlier fashions).

Eco, power saving, safety and security

One of many prime issues within the design of the AL40G/AL60G was the event of an energy-saving, recycle/reuse, people-friendly, waste discount and upkeep free eco-friendly machine software – in-line with Sodick’s world coverage of working to constantly enhance its environmental impression ,which is central to the corporate’s improvement imaginative and prescient.

Sodi-Tech EDM
www.sodi-techedm.co.uk



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