The i Groove developments have been pushed by Sodick’s three ‘ideas of I’: Innovation, Intelligence and Initiative.

All fashions within the ALC400 and ALC600 vary will likely be geared up with Sodick’s new, patented wire rotation mechanism, along with considerably improved Stepcut expertise and various elevated automation services, in addition to bigger dielectric tanks.

New wire rotation mechanism

This newly developed expertise, patented by Sodick, rotates the wire in the course of the skim reduce operation, in order that workpieces are machined from high to backside with the unconsumed floor of the wire.

Conventionally, wire electrodes are managed solely by rigidity and operating velocity, whereas being constrained by a die. Sodick’s i Groove rotation mechanism supplies extra management over the wire, leading to elevated floor high quality and improved geometric accuracy, while on the similar time minimising wire consumption – combining one of the best ecological resolution with the best high quality of EDM machining.

Improved Stepcut expertise

The i Groove expertise incorporates Sodick’s new step machining capabilities, developed to simply and conveniently overcome points akin to the standard ‘streaky’ precision errors that may happen the place the plate thickness modifications out of the blue, for instance in a counterbore or gap.

Pattern workpieces machined by Sodick utilizing i Groove expertise have proven that the streak formed precision error may be lowered by as much as 50% when in comparison with typical machining.

To help the brand new services, the machining expertise database has been expanded to incorporate an excellent larger vary of supplies. As well as, i Groove permits customers to pick out optimum situations visually by utilizing on-screen icons, whereas the mesh FTC perform permits excessive precision groove and step machining even for multi-cavity finishes.

Elevated services for automation

AL i Groove version machines function various superior applied sciences to help in elevated automation together with, in fact, using Sodick’s dependable and confirmed in-house linear motor. Moreover, the machines incorporate the FJ-AWT high-speed automated wiring gadget with its refined automated restoration efficiency within the occasion of disconnection.

Enhanced administration capabilities embody digital machining fluid monitoring (filter stress, fluid stage particular resistance, fluid temperature) in addition to TH COM – which minimises the impact of temperature modifications inside the machine, decreasing the quantity of thermal displacement by 50% in comparison with a traditional machine.

One other perform, AIM (AI Upkeep), displays and mechanically diagnoses the standing of the machine, together with operation, upkeep and set up atmosphere, boosting the machine’s operation price, decreasing machining defect charges and enhancing traceability.

Extra automation and labour-saving choices have been added to the line-up together with Sodick’s S3CORE automated core processing gadget which retains the workpiece from dropping after removing from the machine and mechanically retrieves it, along with camera-type onboard measurement methods and enhanced compatibility with robotic automation.

Along with all these technical options, i Groove version machines additionally function newly designed, bigger capability dielectric tanks (the ALC400G tank is elevated from 675 litres to over 790 litres, and the ALC600G tank is elevated from 850 litres to larger than 990 litres), with three dielectric chambers, which has resulted in a barely elevated machine footprint. Moreover, the variety of filters has elevated from three to 4 to be able to additional improve filtration effectivity.

Sodi-Tech EDM

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