Press Launch Abstract:
- Prevents wire breakage that happens when chopping irregularly formed workpiece options
- Eliminates want for machine operator to regulate machining course of to accommodate tough machining circumstances
- Mechanically acknowledges form change and adjusts the method to extend machining effectivity
Unique Press Launch:
New GF Spark Monitor Prevents Wire Breakage for Simple, Steady EDM Processes
Lincolnshire, Sick., August 22, 2019 – Attendees of GF Options Days on April 2–5 in Losone, Switzerland, have been among the many first on this planet to expertise GF Machining Options’ revolutionary new Spark Monitor know-how for wirecutting Electrical Discharge Machining (EDM). Spark Monitor, powered by the corporate’s Clever Spark Safety System (ISPS) module, prevents wire breakage that happens when chopping irregularly formed workpiece options. With Spark Monitor know-how and the ISPS module, wire EDM customers achieve safe and uninterrupted EDM processing, improved machining effectivity and ease of use for operators.
The GF Machining Options Spark Monitor know-how, which received the 2019 Prodex Award that honors pioneering merchandise, harnesses fashionable electronics – sensor sign, velocity and effectiveness – to continuously monitor the spark distribution alongside the EDM wire. Primarily based on the spark knowledge gathered, the ISPS analyzes and routinely acknowledges form modifications and adapts machining parameters accordingly to forestall wire breakage throughout roughing. In consequence, irregular shapes equivalent to cavities, various heights, taper surfaces and sharp corners are simply roughed with out the necessity for operator intervention to arrange machining circumstances upfront. On account of the extremely safe EDM course of enabled by Spark Monitor, prospects can profit from one hundred pc automation, which in flip reduces the price per half.
Angled half surfaces are a first-rate instance of the place Spark Monitor and the ISPS module carry excessive effectivity to the wire EDM course of. Such tapered surfaces can create non-homogenous flushing circumstances at a wire EDM machine’s higher nozzle, disrupting the machining course of. The ISPS module eliminates the necessity for the machine operator to regulate the machining course of to accommodate such tough machining circumstances for the reason that know-how analyzes the spark distribution knowledge, routinely acknowledges the form change and adjusts the method to extend machining effectivity.
In the course of the GF Options Days occasion in Switzerland, the corporate demonstrated Spark Monitor and ISPS on a GF Machining Options’ high-precision AgieCharmilles CUT 2000 S. From its mechanical idea to the machining course of and wire steering, this wire-cutting EDM answer ensures the very best precision throughout its total lifetime. Every AgieCharmilles CUT 2000 S is individually calibrated and delivered with a certificates of high quality testifying to its conformity with GF Machining Options’ high quality requirements.
About GF Machining Options GF Machining Options is the world’s main supplier of machine instruments, various technical options and providers to producers of precision molds and tooling and of tight-tolerance, precision-machined elements. The important thing segments we serve embody the aerospace, automotive, medical, power, data and communications know-how (ICT) and electronics industries. Our in depth portfolio ranges from Electrical Discharge Machining (EDM) options, three- and five-axis Milling machines and Spindles, Laser texturing machines, Additive Manufacturing and machines for Laser micromachining to options for Tooling, Automation, Software program and Digitalization—all backed by unequalled Buyer Providers and help. GF Machining Options is a globally performing Division of the Georg Fischer Group (Switzerland) and maintains a presence at 50 areas worldwide. Its 3,394 workers generated gross sales of CHF 1,066 million in 2018. Extra data might be discovered at www.gfms.com.
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