2021 ComEd Compressed Air Energy IncentivesNorthern Illinois producers can save 1000’s of {dollars} in vitality payments by bettering the effectivity of their compressed air techniques. Because of vitality incentive packages from ComEd, optimizing your compressed air system might price little or nothing.

ComEd gives a number of vitality incentives and rebate packages for manufacturing clients in Northern Illinois. These packages pay for leak detection and restore in addition to offering rebates for Variable Velocity Drive (VSD) compressors and different energy-saving upgrades to your compressed air system. ComEd has expanded their Small Enterprise Program, which gives further incentives, to firms with peak demand as much as 200kW per 30 days!

ComEd Incentive Packages for Compressed Air in Northern Illinois

ComEd, like many vitality suppliers, offers incentives to assist massive vitality customers cut back their consumption. Why would your vitality firm need you to make use of much less vitality? For a few causes. First, vitality firms get incentives from the federal government to cut back their carbon footprint, which suggests decreasing the quantity of vitality their clients eat. Second, vitality firms wish to cut back the general load on the facility grid. By serving to their clients be extra energy-efficient, vitality firms can forestall costly infrastructure upgrades, cut back the danger of outages, and higher regulate provide and demand.

Producers and different massive vitality customers present the best alternative for vitality firms like ComEd to cut back the general load on the facility grid and keep away from large swings in vitality demand. For a lot of producers, the compressed air system represents a big share of their total vitality consumption. Inefficiencies in compressed air techniques can add 1000’s of {dollars} to the common producer’s vitality invoice and add to the pressure on the facility grid.

That’s why ComEd and different energy firms goal incentives and rebate packages particularly to compressed air customers. If you’re a ComEd buyer, you will have already paid for the vitality incentive program as a part of your electrical energy invoice. You’ll discover this system underneath the “Taxes and Charges” part of your vitality invoice. And because you’ve already paid for it, you may as nicely use it!

For ComEd, these packages embody:

  • Customary and Customized Vitality Incentive Packages
  • Small Enterprise Program (additional incentives for firms with lower than 200 kW peak demand utilization)
  • Complete Program (for firms with larger than 400 kW peak demand utilization)

Customary and Customized Vitality Incentive Packages from ComEd

ComEd Vitality gives rebate packages to offset the price of upgrading compressed air tools. These packages fall into two most important classes:

  • Customary Prescriptive Rebate Packages: These packages provide an outlined rebate for the acquisition of energy-saving upgrades on your compressed air techniques, together with VSD air compressors, zero-loss condensate drains, and extra.
  • Customized Effectivity Tasks: This program offers rebates for different varieties of enhancements based mostly on the kilowatt-hours (kWh) of vitality saved.

Prescriptive and customized vitality incentive packages from ComEd will help firms offset the price of energy-saving enhancements to their compressed air techniques; in some instances, these rebates might cowl the vast majority of the associated fee. Usually, these packages will cowl the price of new tools solely. Each commonplace and customized rebate packages would require pre-approval previous to the acquisition and set up of recent tools.

If you fill out your paperwork, you may designate your compressed air vendor because the recipient of the rebate. Then, your vendor will invoice you for under the price of the tools above and past what the rebate program covers. At Fluid-Aire Dynamics we’ve specialists who will help you full all of the required paperwork – simply ask your gross sales consultant for extra info.

Variable Velocity Drive (VSD) Prescriptive Rebate Packages

The ComEd Customary Incentive Program covers a number of totally different sorts of vitality upgrades for industrial compressed air techniques however upgrading to VSD delivers the best payoff. VSD air compressors save vitality by controlling the frequency provided to the drive motor on the air compressor in response to real-time demand on the system. When demand is low, the motor will run at a lowered velocity, requiring much less vitality to function. When demand for compressed air is increased, the VSD will mechanically enhance the frequency to the air compressor motor to fulfill CFM demand. A mean-size producer might even see $15K-20K in annual vitality financial savings when upgrading from a fixed-speed rotary screw compressor to a VSD compressor.

The ComEd rebate program covers $95 per HP for brand spanking new air compressors with built-in VSD (as much as 200 HP) when changing an current fixed-speed rotary screw compressor or putting in a brand new one for a brand new facility or growth.

VSD air compressors bigger than 200 HP might qualify for incentives underneath ComEd’s customized effectivity packages.

Aire Tip: Switching from a rotary screw air compressor to a VSD air compressor might save as much as 70% on vitality consumption for compressed air. Learn extra: Why Choose or Upgrade to a Variable Speed Drive Air Compressor?

Different Compressed Air Prescriptive Rebate Packages

ComEd gives a number of further prescriptive rebate packages for compressed air:

  • Zero-Loss Drains: Cowl $100/drain for set up of zero-loss condensate drains, which remove the lack of compressed air throughout handbook or timer-based draining.
  • Refrigerated Dryers: Covers $3/CFM for set up of a variable velocity dryer, $2/CFM for a digital scroll dryer, or $1/CFM for a thermal mass dryer.
  • Desiccant Dryers: Covers $4/CFM for the warmth of compression desiccant compressed air dryers OR heated blower purge compressed air dryers.
  • Compressed Air Strain Stream Controller: Covers $10/air compressor HP for stress circulate controllers.
  • Air Storage: Covers $1.50/gallon for added compressor storage on load/no load techniques.
  • Low-pressure drop filters: $3.50/linked HP for low-pressure drop filters.

Customized Effectivity Tasks

ComEd offers rebates for custom efficiency projects exterior the scope of the prescriptive rebate program. These tasks are authorized on a case-by-case foundation based mostly on the quantity of vitality saved. Customized tasks embody the set up of VSD air compressors bigger than 200 HP and different energy-saving tasks not coated by the prescriptive packages.

Customized incentive packages pay as much as $0.12 for every kWh of vitality saved, as much as 100% of the price of the effectivity enchancment. Clients can work with their compressed air vendor and/or ComEd Outreach Service supplier to calculate their present vitality consumption and the brand new proposed vitality consumption. The challenge should then be pre-approved by ComEd. As soon as the challenge is full, producers might should submit some measurements to display that the projected effectivity has been achieved.

ComEd Small Enterprise Program for Compressed Air Vitality Incentives

Beginning in January 2021, the ComEd Small Business Program is now expanded to incorporate producers with as much as 200 kW peak utilization. (It was beforehand restricted to producers with demand as much as as much as 100 kW).

There are two methods to qualify for this program.

  • When you have a requirement of lower than 100 kW, you’ll mechanically qualify. To see whether or not you qualify for this program, take a look at your ComEd vitality invoice. On the primary web page, it would clearly say in daring print “0-100 kW Demand.”  If this seems in your invoice, you may apply for the Small Enterprise Vitality Incentive Program.
  • In case your demand is between 100 kW and 400 kW, you should still qualify in case you do not need a peak demand of greater than 200 kW in any month over the past 12 months.

This ComEd Small Enterprise program has incentives to assist producers make quite a lot of energy-saving upgrades to their techniques, together with however not restricted to upgrades to their compressed air techniques. Underneath this program, ComEd will present:

  • A free vitality evaluation of your facility
  • An in depth report with suggestions for vitality effectivity tasks
  • Instantaneous incentives for buy and set up of beneficial effectivity upgrades

ComEd gives these rebates within the Small Enterprise Program for compressed air:

  • $400/HP for Variable Velocity Drive (VSD) Compressor to exchange an current mounted velocity rotary screw air compressor. For small companies with air compressors as much as 200 HP, ComEd pays In lots of instances, it will pay for greater than 75% of the capital price of a brand new VSD air compressor. (Learn extra about the advantages of VSD beneath.)
  • $500/Zero-Loss Condensate Drain, which eliminates the lack of compressed air throughout handbook or timer-based draining
  • $10/CFM for Set up of a Variable Velocity Refrigerated Dryer, alternative of a typical non-cycling refrigerated compressed air dryer of the identical capability
  • $150/HP for added Compressor Air Storage on load/no load techniques
  • $50/Excessive-Effectivity Air Nozzle to cut back air loss
  • $50/HP for Compressed Air Leak Restore 
  • $50/Compressor for Compressed Air Strain Discount 

Complete Vitality Incentive Packages from ComEd

ComEd’s complete program is focused at firms with peak utilization larger than 100 kW. These packages cowl compressed air leak detection and restore and complete vitality research for giant producers. The tasks have three phases.

  • Investigation: Every challenge begins with an vitality effectivity examine accomplished by ComEd and/or a certified ComEd accomplice. The examine identifies the largest alternatives for vitality financial savings and estimates the annual kWh financial savings for every enchancment.
  • Set up: The beneficial set up, restore, or improve is accomplished by a certified ComEd accomplice. As with the prescriptive packages, you may designate your compressed air vendor because the rebate recipient, so that you solely should pay for prices over and above what the inducement will cowl.
  • Verification: Customized packages will need to have a follow-up examine accomplished after the set up to confirm that the estimated vitality financial savings have been realized. ComEd pays the seller as soon as the verification examine is full.

The Repair-it-Now Leak Detection and Restore Program

The Fix-it-Now Leak Repair program is one in every of ComEd’s hottest packages. In contrast to most prescriptive and customized vitality incentive packages from ComEd, the Repair-it-Now Leak Restore program does not require pre-approval. Underneath this program, producers can get most compressed air leaks mounted without charge and make different energy-saving enhancements. Producers should decide to repairing at the very least 50% of the leaks detected.

ComEd pays as much as $120 for every leak detected and repaired. This covers the price of restore for all however the largest or most advanced leaks. The cash is paid on to the seller, so there aren’t any up-front prices for producers. To qualify, producers should:

  • Have peak demand utilization >100 kW in your electrical invoice
  • Have a compressed air system of 25 HP or bigger (not together with backup techniques)
  • Restore at the very least 50% of leaks recognized
  • Restore at the very least one leak for each 5 HP of non-backup air compressors
  • Be positioned in an eligible zip code inside ComEd’s service space

Leak restore can save 1000’s of {dollars} in your compressed air vitality invoice. ComEd will cowl leak detection and restore as typically as each 9 months so you may keep on high of recent leaks as they develop.

Fluid-Aire Dynamics is an authorized service supplier underneath the ComEd Repair-it-Now Leak Restore program. We use an ultrasonic detector to find leaks in your compressed air system which are too small to detect with human senses. We’ll restore as many leaks as attainable on the spot, after which ship the invoice to ComEd. If leaks are too quite a few to repair in a single go to, we’ll schedule a follow-up appointment. Leaks that can price greater than $120 to restore are tagged, and we’ll offer you an estimate for the extra prices not coated by the ComEd program.

Aire Tip: Leaks in your compressed air system can add 30% or extra to your compressed air vitality invoice. Learn extra about the price of leaks in your compressed air system. 

Complete Industrial Research

Companies with peak utilization of >100 kW might qualify for a complete vitality effectivity examine from ComEd. These research cowl 5 areas of vitality use:

  • Compressed Air
  • Course of Cooling
  • Industrial Refrigeration
  • Wastewater Therapy/Water Provide
  • Course of Effectivity

The compressed air portion of the examine will almost definitely embody each leak detection and knowledge logging. Knowledge logging entails attaching a sensor resembling a stress gauge or amp meter to the system for an prolonged time interval, sometimes at the very least two weeks. Generally, amp meter knowledge logging is adequate for a compressed air examine. Monitoring vitality use by the air compressor over time permits us to extrapolate essential info resembling the common responsibility cycle, time spent loaded and unloaded, peak utilization instances, and the variability in vitality use over a shift, day, or week.

Gathering knowledge over time whereas the system is in regular operation offers insights into system efficiency that can be utilized to establish alternatives for financial savings. For instance, in case you have massive variations in compressed air demand, the examine might advocate putting in a smaller HP backup compressor to be used in periods of low demand. The vitality financial savings created by decreasing dependence on a big compressor might greater than pay for the price of the smaller compressor. A complete examine also can let you know if you’re operating your compressed air system at the next stress than obligatory.

Producers who implement energy-saving measures recognized within the complete examine qualify for as much as $0.12 for every kWh of vitality saved underneath the ComEd Industrial Techniques Program. In lots of instances, this is sufficient to cowl all or most of the price of the improve. Gear and techniques that generally qualify for customized or complete incentives embody:

  • Blower techniques
  • Compressed air demand (instruments, CNC tools, and many others.)
  • Fan techniques
  • Hydraulic techniques
  • Pump techniques
  • Vacuum techniques

Aire Tip: If you full three qualifying vitality incentive tasks inside a two-year interval, chances are you’ll qualify for a further 20% again in vitality incentives from ComEd.

Getting Began with ComEd Vitality Incentives for Compressed Air Techniques

Fluid-Aire makes it straightforward to qualify for incentive and rebate packages from ComEd. We’re a certified service supplier for compressed air system vitality incentives by way of ComEd. We’ll even fill out the paperwork for you and supply all of the required documentation. We will:

  • Conduct compressed air research by way of the ComEd program
  • Determine your best alternatives for vitality financial savings and rebates
  • Detect and restore leaks by way of the Repair-it-Now program
  • Set up qualifying tools and upgrades, together with VSD air compressors

Contact us to learn the way we will help you enhance the vitality effectivity of your compressed air system. The earlier you get began, the earlier you can begin saving cash in your vitality invoice!

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