Aire Insights - B&R Grinding

B&R Grinding: Taking the Time to Get Issues Proper

When Julio Espino, the Basic Supervisor of B&R Grinding, began researching choices for a brand new compressed air system, Fluid-Aire Dynamics wasn’t on his radar. A tip from an business contact prompted him to hunt us out…and he says he knew immediately that Fluid-Aire was completely different. “You could possibly inform they actually cared about getting issues proper. They weren’t simply attempting to make a sale.”

Problem: Discovering the Proper System for the Job

B&R Grinding makes a speciality of high-precision grinding and turning of metal, stainless, beryllium and plastics for specialty purposes, together with aerospace elements and medical units. They use compressed air to purge mud and liquids from the elements and equipment in the course of the grinding course of. “Compressed air is as a lot part of our operations because the grinders,” says Julio. “A few of our machines require air purging to be on 100% of the time, as a result of we will’t have even one drop of oil or water on the Magnescale.” [LS1]

The store has 9 machines hooked as much as the compressed air system. For 5 of those machines, air purging is important. Julio counts on 100% uptime for his compressed air system to satisfy his manufacturing objectives.

In 2022, they determined to interchange their growing old compressed air system with one thing that may enhance reliability, cut back vitality prices and noise, and supply extra capability for a deliberate enlargement. Whereas most corporations they reached out to easily supplied a regular bid, Fluid-Aire Dynamics had a distinct method.

The Fluid-Aire Answer: Gathering the Knowledge

B&R Grinding“The primary time Brad [our Fluid-Aire representative] stopped by, I might inform that Fluid-Aire was going to be completely completely different from different corporations,” says Julio. “He was very pleasant, and he knew what he was speaking about. He didn’t need to simply promote us an air compressor. He wished to verify we understood what we would have liked and why we would have liked it.”

Earlier than offering a quote, Brad first carried out knowledge logging to substantiate the utmost CFM necessities and precise utilization. To do that, he linked an information logger to the incoming energy line for the prevailing compressor. The info logger collected knowledge for one week to find out utilization patterns over the course of a number of shifts. The logger measures stress, temperature, moisture dew level, movement, amperage and voltage for the system. [LS2]

Analyzing this knowledge permits air compressor system engineers to investigate intervals of peak utilization, occasions when air provide is insufficient for demand, and different key metrics. Primarily based on this knowledge, Brad was in a position to advocate the fitting air compressor for his or her wants and present them how a lot vitality they’d save.

Outcomes: A Quieter, Extra Environment friendly Store

Aire Insights - B&R Grinding

Brad really useful a 25HP air compressor with a variable frequency drive (VFD), which adjusts the frequency and voltage equipped to the motor relying on demand. Julio was not initially contemplating VFD choices, however when he noticed the vitality financial savings he was satisfied.

The brand new compressed air system is way quieter and extra energy-efficient than the one it changed. It additionally gives them room to develop tomorrow whereas realizing vitality financial savings immediately. Julio says, “I actually appreciated that Fluid-Aire didn’t attempt to oversell. They knew precisely what was proper for our store and our enlargement plans, and so they made positive we understood how they made that willpower.”

Julio appreciates the time and endurance that his Fluid-Aire consultant demonstrated all through the method. He says, “With Fluid-Aire, I felt like they actually cared about us and what we would have liked. I’d undoubtedly come again to them once more.”

““The primary time Brad [our Fluid-Aire representative] stopped by, I might inform that Fluid-Aire was going to be completely completely different from different corporations. He was very pleasant, and he knew what he was speaking about. He didn’t need to simply promote us an air compressor. He wished to verify we understood what we would have liked and why we would have liked it.””

Julio Espino, Basic Supervisor
B & R Grinding

Picture Gallery

Simply the Details

  • Pneutech 25HP variable velocity drive air compressor mounted and 120-gallon air receiver tank with a stand-alone refrigerated air dryer
  • PneuTech Horizontal Receiver Tank, 120 Gallon, 200 PSI Rated with a Deckplate





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