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When you might have a compressed air system that makes use of multiple compressor or dryer, it may be troublesome to find out which machine to run when. That is very true in case your demand fluctuates each day. In case your system isn’t correctly managed, you danger producing an excessive amount of air, which interprets into spending an excessive amount of cash.

The answer: a central controller. Under are six causes your compressed air system will profit from central management.

  1. Versatile machine sequencing – Controllers make sure that machines work in teams and modify to fulfill demand. In a set system, there is perhaps a sure order wherein machines are used to fulfill air demand. In a versatile system with a controller, one of the best mixture of machines is used.
  2. Workload equalization – By spreading the workload over a number of machines, a central controller avoids unnecessarily overloading particular person machines. A controller also can prioritize the usage of essentially the most financial machines over older, much less efficient variations.
  3. Steady use of VSD machines – VSD compressors are essentially the most power environment friendly machines for variable load. A central controller can make sure that these machines are prioritized over base-load or single velocity compressors.
  4. Regulation of system strain – With a central controller, machines can function inside a predefined and slender strain band. This permits the system to fulfill demand whereas nonetheless optimizing power effectivity.
  5. Shutdown scheduling – Central controllers might help operators schedule upkeep and keep away from incurring additional prices throughout non-working hours. Scheduled shutdowns ought to be a part of any predictive maintenance plan.
  6. Fewer service visits – By using versatile machine sequencing, workload equalization and shutdown scheduling, central controllers assist machines cut back untimely put on. This results in fewer service visits, and subsequently decrease service and upkeep prices.

Relying on the producer, there could be several types of central management methods accessible. At Atlas Copco, we just lately unveiled a brand new technology of centralized controllers – the Optimizer 4.0. The controller selects essentially the most environment friendly mixture of outlined working pressures whereas balancing the items’ operating hours to forestall unequal put on of compressors and decrease service intervals. Utilizing its extremely intuitive interface, customers can entry every machine’s efficiency knowledge and power consumption, in addition to perception into how the entire system is doing.


You may additionally take pleasure in the next articles:

Four Advantages of System Upgrades for Your Compressor

Remote Monitoring Technology Enables Effective Predictive Maintenance (Video)

Compressor Control System – A Simple Solution for a Complicated Problem

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