2022 Compressed Air Incentives from DTE Energy in Michigan

Michigan compressed air customers can save massive cash on energy-saving upgrades by way of the DTE Energy Efficiency Program for Business. Rebates by way of this program cowl all or a part of the price of energy-saving enhancements reminiscent of leak restore, VSD compressors, high-efficiency dryers, and extra. 

Are you a franchise proprietor? Franchisors qualify for special bonus incentives between now and November 30, 2022, after they full certified initiatives throughout a number of places.  

Concerning the DTE Vitality Effectivity Program for Enterprise

DTE Vitality serves 2.2 million electrical prospects and 1.3 million pure fuel prospects in Michigan, together with residential, industrial, and industrial energy customers. The Vitality Effectivity Program for Enterprise is focused to industrial and industrial energy customers to assist them scale back their power consumption. This system contains prescriptive and customized incentives for each electrical energy and fuel. 

  • Prescriptive incentives supply a set amount of cash for particular forms of initiatives, reminiscent of putting in zero-loss drains or upgrading to a VSD compressor. 
  • Customized incentives present rebates based mostly on the quantity of power saved. 

The electrical portion of this system contains rebates for energy-efficiency enhancements together with lighting, HVAC, and course of electrical energy functions reminiscent of compressed air. As a result of compressed air is commonly one of many largest single energy-using functions for producers, it represents a major alternative for power financial savings. Inefficiencies in compressed air techniques can add hundreds of {dollars} to the common producer’s power invoice and add to the pressure on the ability grid. 

Extra info is out there at dtebizrebates.com

Why does your power firm need you to make use of much less power?

Lowering the general load on the ability grid helps utilities higher regulate provide and demand, reduce the danger of outages resulting from extra demand, and scale back general put on and tear on transmission and distribution infrastructure. It could actually additionally assist them forestall costly infrastructure upgrades. Producers and different giant power customers present the best alternative for power firms to cut back the general load on the ability grid and keep away from massive swings in power demand.

Who’s eligible for power incentives by way of the DTE Vitality Effectivity Program for Enterprise?

The DTE Vitality incentive program is open to industrial and industrial prospects in good standing. The challenge should be put in at a facility served by DTE Vitality. 

There’s a restricted pool of funds for power rebates by way of this system every calendar 12 months, which runs by way of November thirtieth. Pre-approval shouldn’t be required for prescriptive rebates, however an software is advisable to make sure that funds are reserved on your challenge. Customized incentive initiatives at all times require preauthorization. 

Purposes are accomplished online. In case you’re undecided in case your challenge qualifies, or want some recommendation in filling out the appliance, you possibly can discuss to a program advisor at 866-796-0512 or dtesaveeneregy@dnv.com

DTE Prescriptive Incentives for Compressed Air Techniques

Prescriptive incentives from DTE can assist firms offset the price of energy-saving enhancements to their compressed air techniques—in some circumstances, they could cowl nearly all of the fee. The prescriptive incentives supply a set greenback quantity for buying qualifying energy-saving gear on your compressed air techniques, together with VSD air compressors, zero-loss condensate drains, and extra.

Whereas pre-approval shouldn’t be required for many of DTE’s prescriptive choices, DTE recommends submitting an software upfront to order funds on your challenge.

Test the 2022 DTE Program Catalog for particulars on all prescriptive incentives.  

Compressed Air Audits and Leak Restore

To make quick enhancements within the general power effectivity of your compressed air system, an power audit with a leak detection survey is a superb place to start out. Compressed air leaks are an enormous power drain—in accordance with many research, on common 30% of compressed air is wasted. These leaks, which might add lots of or hundreds to your annual power invoice, symbolize low-hanging fruit in relation to power effectivity enchancment. 

DTE Vitality covers compressed air audits that end in leak restore. To qualify, the audit should embody information logging of compressor kW, strain, and movement charge together with leak detection. As well as, the leak charge (in CFM) should be diminished by a minimal of fifty% by way of restore of the recognized leaks. (At Fluid-Aire, we suggest repairing all recognized leaks at any time when sensible.) Compressed air customers can apply for a compressed air audit and leak restore yearly underneath two DTE packages. 

  • CA-25 covers $35/CFM detected for customers working with a VSD air compressor. 
  • CA-41 covers $20/CFM detected for customers working with a non-VSD compressor.    

Fluid-Aire Dynamics presents quite a lot of compressed air studies and system audits, together with information logging and leak detection. In a leak detection survey, technicians use an ultrasonic leak detector to pinpoint the situation and dimension of compressed air leaks in your system. We will restore most leaks on the spot and can tag bigger leaks for later restore. If the price of restore will exceed the quantity lined by the DTE rebate, we’ll let you already know precisely what to anticipate. (We discover the price of restore is nearly at all times lower than the price of leaving the leak unrepaired.) 

Aire Tip: A 1-CFM leak will add ~$35 in power prices per shift per 12 months. 

VSD Compressor Incentives 

For a lot of producers, upgrading from a fixed-speed to a Variable Pace Drive (VSD) air compressor gives the only largest alternative for power financial savings. A VSD air compressor saves power by controlling the frequency provided to the drive motor on the air compressor in response to real-time demand on the system. 

  • When demand is low, the motor will run at a diminished pace, requiring much less power to function. 
  • When demand for compressed air is greater, the VSD will robotically enhance the frequency to fulfill CFM calls for. 

The DTE Vitality prescriptive incentive gives rebates on the acquisition and set up of a brand new VSD air compressor to interchange an current fixed-speed compressor. The inducement should be utilized to the primary compressor; backup or redundant techniques will not be eligible. The rebate quantity is dependent upon the dimensions (HP) of the compressor and the variety of shifts it’s operated. 

  • For VSD air compressors of lower than 50 HP, this system gives rebates of $20/HP for single-shift operation and $55/HP for triple-shift operation. (CA-34, 44)
  • For VSD compressors 50 HP to 500 HP, this system gives rebates of $50/HP for double shift and $80/HP for the triple shift. CA-26 and 43 cowl single-compressor techniques solely. 
  • For multi-compressor techniques between 50 and 500 HP, CA-45 and 46 cowl $54/HP for techniques in use 4,000 – 7,199 hours yearly and $80/CFM for techniques in use 7,200 hours or extra yearly. 

Wish to retrofit your current air compressor with a variable pace drive motor? CA-47 covers VSD retrofits for multi-compressor techniques between 50 and 300 HP and is used for at the very least 7,200 hours yearly at a charge of $52/HP.  

Aire Tip: Switching from a rotary screw air compressor to a VSD air compressor might save 30-70% on power consumption for compressed air. Learn extra: Why Choose or Upgrade to a Variable Speed Drive Air Compressor?

Different Air Compressor Incentives

Along with the VSD improve incentives, DTE presents incentives for 2 different forms of compressor purchases. 

  • Two-stage rotary screw air compressors (CA-48): Covers $14/HP towards two-stage rotary screw compressors of fifty HP or larger that shall be operated a minimal of 4,000 hours/12 months in a multi-compressor system. The compressor could also be a variable pace drive (VSD), variable displacement (VD), or LNL-type compressor. 
  • Variable Displacement Air Compressors (CA-33): Covers $25/HP towards the acquisition of a VD screw air compressor to interchange an current screw air compressor that makes use of modulating or load/no load management. 

Prescriptive Incentives for Compressed Air Parts and Equipment 

DTE additionally gives prescriptive incentives towards the acquisition of different forms of compressed air system parts and equipment that enhance the power effectivity of the system. Seek the advice of the 2022 DTE Program Catalog for full program qualification necessities. 

  • Excessive-Effectivity Refrigerated Dryers (CA-27, 28, 29): Covers $0.30/CFM for set up of a refrigerated biking thermal mass dryer, $1/CFM for a variable pace refrigerated dryer, or $1/CFM for a refrigerated digital scroll dryer. CA-30 pays $3/SCFM towards the acquisition of a refrigerated air dryer to interchange an current desiccant dryer (for techniques of fifty HP or larger). 
  • Heated Desiccant Dryers (CA-35, 36, 37): Offers $2.50/SCFM with a VSD compressor, $1/SCFM with a variable displacement compressor, and $1.50/SCFM with an LNL compressor in the direction of the acquisition of a heated desiccant dryer that replaces a heatless dryer. 
  • Blower Purge Desiccant Dryers (CA-38, 39, 40): Offers $4/SCFM with a VSD compressor, $2.50/SCFM with a variable displacement compressor, and $2.50/SCFM with an LNL compressor towards substitute of a heatless desiccant dryer utilizing compressed air for purging with one which makes use of a blower for purging.
  • Zero-Loss Drains: Covers $100/drain for set up of zero-loss condensate drains, which remove the lack of compressed air throughout draining. The drain can’t be already built-in into new gear. 
  • Strain/Stream Controllers (CA-24): Covers $4/HP for strain/movement controllers for compressed air techniques. Have to be put in on a most important strain header downstream from the storage/receiver tank and supply at the very least 5 psig discount. 
  • Excessive-Effectivity Nozzles (CA-23): $50/nozzle. Nozzles should be in use at the very least 1,000 hours per 12 months and exchange an open pipe/tube meeting. 
  • Compressed Air Storage (CA-32): Covers $30/compressor HP when upgrading capability from ≤ 1 gal/CFM to ≤ 3 gal/CFM. Covers $25/compressor HP when upgrading capability from ≤ 3 gal/CFM to ≤5 gal/CFM. Learn how upgrading air storage can save energy for your compressed air system
  • Low Strain Drop Air Filters (CA-49): Pays $3/compressor HP for substitute of a normal coalescing inline filter with a low strain drop filter for techniques of fifty HP or bigger. Is a low strain drop filter best for you? Learn more about compressed air inline filtration.
  • Air Compressor Out of doors Consumption (CA-50): Covers $6/compressor HP towards hard-ducting the air compressor inlet to the skin as a substitute of utilizing indoor conditioned air. The compressed air system should be 50 HP or bigger and function at 80 psig or greater.Customized Incentives

Customized Incentives

DTE additionally gives incentives for initiatives outdoors the scope of the prescriptive incentive choices. These initiatives are reimbursed based mostly on the quantity of power saved per 12 months, measured in kilowatt-hours (kWh). Generally, these projects are reimbursed at a charge of ~$0.05/kWh saved. Nonetheless, DTE runs bonuses just a few occasions a 12 months which can reimburse qualifying initiatives at a better charge.  

Customized initiatives should be pre-approved by DTE previous to gear being bought, ordered or put in. To get began with a customized incentive, producers should work with a DTE advisor to acquire pre-approval earlier than the challenge begins and any buy orders are made. Fluid-Aire Dynamics can assist producers collect the required documentation and submit the appliance to DTE. 

Getting Began with DTE Vitality Incentives for Compressed Air Techniques

Fluid-Aire Dynamics makes it simple to qualify for incentives by way of DTE Vitality. We have now been skilled of their software course of and may even fill out the paperwork for you and supply all of the required documentation to make participation as simple as attainable. We will:

  • Conduct compressed air audits and leak detection surveys
  • Determine your biggest alternatives for power financial savings and incentives
  • Repair leaks or set up qualifying gear and upgrades

 Contact us to find out how we can assist you enhance the power effectivity of your compressed air system. The earlier you get began, the earlier you can begin saving cash in your power invoice! 

©2022 Fluid-Aire Dynamics, Inc. All Rights Reserved.

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